行業檢測難點：

轉向(xiang)(xiang)節是(shi)汽(qi)車轉向(xiang)(xiang)橋中(zhong)(zhong)的(de)(de)(de)(de)(de)(de)重要(yao)零件之一(yi)(yi)，能夠使汽(qi)車穩定行(xing)駛并靈(ling)敏傳遞行(xing)駛方向(xiang)(xiang)。一(yi)(yi)個(ge)優(you)質(zhi)安(an)全的(de)(de)(de)(de)(de)(de)轉向(xiang)(xiang)節，其(qi)各個(ge)尺寸的(de)(de)(de)(de)(de)(de)精(jing)度非常重要(yao)，它(ta)承受(shou)著多變的(de)(de)(de)(de)(de)(de)沖擊載荷，直(zhi)接影響整車的(de)(de)(de)(de)(de)(de)行(xing)駛性能。質(zhi)量控制是(shi)生產過程(cheng)中(zhong)(zhong)必不可少的(de)(de)(de)(de)(de)(de)一(yi)(yi)環(huan)，通(tong)常情況下，數控車床對轉向(xiang)(xiang)節毛(mao)坯進(jin)行(xing)軸(zhou)孔(kong)、安(an)裝面(mian)、中(zhong)(zhong)心軸(zhou)的(de)(de)(de)(de)(de)(de)機械加(jia)(jia)工(gong)；加(jia)(jia)工(gong)中(zhong)(zhong)心進(jin)行(xing)螺(luo)栓孔(kong)和(he)定位(wei)孔(kong)等加(jia)(jia)工(gong)。在生產過程(cheng)中(zhong)(zhong)，需要(yao)對轉向(xiang)(xiang)節進(jin)行(xing)全檢(jian)或抽檢(jian)檢(jian)測，保(bao)證其(qi)高質(zhi)量、高精(jing)度，確保(bao)每(mei)一(yi)(yi)個(ge)加(jia)(jia)工(gong)環(huan)節的(de)(de)(de)(de)(de)(de)可靠性。

面臨挑戰：

工(gong)件種(zhong)類繁(fan)多，編程復雜；批量(liang)生產，檢(jian)(jian)測(ce)(ce)節拍要求高；缺(que)少靈活(huo)的(de)檢(jian)(jian)測(ce)(ce)方(fang)案，無(wu)(wu)法準確匹配全檢(jian)(jian)與關鍵尺寸檢(jian)(jian)測(ce)(ce)等多種(zhong)合適的(de)檢(jian)(jian)測(ce)(ce)方(fang)式；人工(gong)識別工(gong)件和選用(yong)測(ce)(ce)量(liang)程序難度大(da)，易(yi)出錯；傳統檢(jian)(jian)測(ce)(ce)主要針(zhen)對(dui)班(ban)次的(de)首末(mo)件進行(xing)抽檢(jian)(jian)，測(ce)(ce)量(liang)設(she)備利用(yong)率低；人工(gong)檢(jian)(jian)測(ce)(ce)勞動強度大(da)、成本高、誤(wu)差大(da)；測(ce)(ce)量(liang)報告格式單一，無(wu)(wu)法實現(xian)定制；人工(gong)保存測(ce)(ce)量(liang)結果(guo)，數(shu)據(ju)(ju)追溯性差，數(shu)據(ju)(ju)信息(xi)管理缺(que)失；設(she)計、制造及檢(jian)(jian)測(ce)(ce)數(shu)據(ju)(ju)無(wu)(wu)法進行(xing)統一的(de)有效分析，造成“信息(xi)孤島”。

方案應用介紹：

海克(ke)(ke)斯(si)(si)康(kang)轉(zhuan)(zhuan)向(xiang)(xiang)節自(zi)(zi)(zi)動(dong)(dong)化(hua)在線(xian)檢(jian)(jian)(jian)測(ce)及智能(neng)閉環刀(dao)補方案，是專為轉(zhuan)(zhuan)向(xiang)(xiang)節產(chan)品自(zi)(zi)(zi)動(dong)(dong)化(hua)項(xiang)目，打造的全(quan)自(zi)(zi)(zi)動(dong)(dong)加(jia)(jia)工、檢(jian)(jian)(jian)測(ce)一體(ti)化(hua)生(sheng)產(chan)線(xian)，將海克(ke)(ke)斯(si)(si)康(kang)專業的測(ce)量(liang)設備和軟(ruan)件構成檢(jian)(jian)(jian)測(ce)中(zhong)(zhong)心，加(jia)(jia)之清洗中(zhong)(zhong)心、車銑中(zhong)(zhong)心、加(jia)(jia)工中(zhong)(zhong)心等，在產(chan)品批(pi)量(liang)生(sheng)產(chan)時及時檢(jian)(jian)(jian)測(ce)并控制其相(xiang)應(ying)位(wei)置(zhi)關鍵特征尺寸。生(sheng)產(chan)線(xian)采用行架機器人上下料，自(zi)(zi)(zi)動(dong)(dong)識(shi)別、自(zi)(zi)(zi)動(dong)(dong)檢(jian)(jian)(jian)測(ce)的方式，實現多(duo)種轉(zhuan)(zhuan)向(xiang)(xiang)節測(ce)量(liang)過程的自(zi)(zi)(zi)動(dong)(dong)化(hua)、智能(neng)化(hua)，是目前業內唯一的轉(zhuan)(zhuan)向(xiang)(xiang)節智能(neng)制造解決方案。

適用行業：汽車行業

適用零部件：鑄造轉向節

系統功能：自(zi)(zi)動(dong)(dong)(dong)周(zhou)轉、自(zi)(zi)動(dong)(dong)(dong)上下料、自(zi)(zi)動(dong)(dong)(dong)識別、自(zi)(zi)動(dong)(dong)(dong)裝夾、自(zi)(zi)動(dong)(dong)(dong)測量、自(zi)(zi)動(dong)(dong)(dong)分揀、數據自(zi)(zi)動(dong)(dong)(dong)存儲(chu)及統計(ji)分析、智能顯示(shi)設備狀(zhuang)態及報告展示(shi)

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